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Concrete Pipe Cage Welding Machine
Description of Diameter-variable Roll Welding Machine
This roll welding machine, often referred to as cage welding machine, is specially designed for welding the reinforcement cage framework used in concrete drainage pipes.
Features of Diameter-variable Roll Welding Machine
1. The diameter is varied online automatically, controlled by PLC.
2. The welded cage framework can be for flat joint, tongued & grooved joint, bell & spigot joint concrete pipes.
3. In full stroke, the diameter can be varied automatically and shifted very quickly
4. Special designed synchronizer to ensure no twist on the formed framework
5. Auto alarm for faults and misoperation
6. Imported PLC, inverter, encoder and touch screen
Technical Data of Diameter-variable Roll Welding Machine
Item | Specifications |
Max. cage length | 2500mm (or customized) |
Cage diameter | 300-1200mm/800-2400mm/2000-3000mm |
Longitudinal rebar diameter | 5-8mm |
Spiral rebar diameter | 3.5-6mm |
Number of longitudinal rebar | Max. 24pcs |
Spiral pitch | 20-150mm |
Inclining degree of faucet | 10-25 degree |
Rotating speed | 0-10rpm |
Welding transformer power | 100kVA/200kVA /200kVA |
Note: Less-configuration type machine is also available.
DC Tubular Pile Framework Roll Welding Machine
Features of DC Tubular Pile Framework Roll Welding Machine
1. DC power can assure the welding speed, prolong the life of welding electrodes and save at least 30% electric consumption
2. PLC, inverter, touch screen are imported
3. Densely-wind length on both ends of the cage and the hoop reinforcement interval can be pre-set on the touch screen.
4. Pulling speed is synchronized to the rotating speed of the main machine.
Note: There are AC welding machine and normal control machine, lower speed (about 5.5m/min to 6.8m/min), higher welding power (200kVA).
Technical Data of DC Tubular Pile Framework Roll Welding Machine
Item | Specifications |
Cage diameter | 300-600mm/600-1200mm |
Cage length | Customized |
Longitudinal rebar diameter | 7-13mm |
Spiral rebar diameter | Less than 5mm |
Spiral pitch | 50-120mm |
Main machine rotating speed | 0-30rpm |
Strength loss at welding spot | Less than 5% |
Tensile strength at welding spot | More than 200kg |
Welding transformer capacity | 300kVA |
Welding method | Resistance welding |
Zhenhuan supplies high quality roll forming machine, spiral duct forming machine, plasma cutting machine, welding machine and other forming machines.