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Motor Making Machine

Rotor Coil Winding Machine

The rotor coil winding machine is especially used for winding coils for motor rotors. This device comes with PLC control system, touch screen operation, as well as automatic wire traversing.

Technical Specifications

Item Data
Model ZR190
Rotor outer diameter Maximum 150mm
Stacking height 50~190mm
Suitable material copper/aluminum wire
Wire traversing stroke less than 200mm
Suitable slot quantity ≤4 slots
Power supply 220V, single phase, 50/60Hz, 0.75kW
Machine weight About 550kg
Machine dimension (L xWxH) 1100 x 800 x 1500mm

Stator Coil Winding Machine

Our stator coil winding machine is capable of winding coils which is used in motor stators. This equipment is able to produce 8 coils at one time (maximum). Special controller is available, so users can preset a series of parameters like automatic transferring distance, starting point, slow start, slow stop, automatic start, automatic homing, and so forth.

Technical Specifications

Model R160 R250
Suitable wire diameter Φ0.08~1.0mm Φ0.2~1.5mm
Winding die diameter ≤Φ250mm ≤Φ350mm
Quantity of winding head 1~8 pieces 1~8 pieces
Transferring distance ≥170mm ≥170mm
Maximum spindle rotating speed 3200rpm 3200rpm
Air pressure needed ≥0.4MPa ≥0.4MPa
Power supply 220V, single phase, 50/60Hz
Motor power 0.75kW 1.5kW
Machine weight About 750kg About 850kg
Dimension (L x W x H) 1550x1250x1300mm 1550x1250x1450mm

Stator Coil Inserting Machine

1. The stator coil inserting machine is mainly used for inserting coils and slot papers into stator slots at one time.
2. The slot paper is automatically fed, formed, cut, positioned, as well as inserted into slots.
3. The paper length can be set on the touch screen ahead of time. In addition to this, both the speed of coil inserting and method of slot paper inserting can be preset to suit different motor conditions.
4. Our stator coil inserting machine is driven by variable speed servo motor.

Technical Specifications

Item Data
Model K90
Suitable stator inner diameter Φ20~Φ100mm
Suitable stator outer diameter ≤Φ160mm
Suitable stator maximum stacking height ≤120mm
Suitable material Aluminum/cooper wire
Quantity of stator slot 8~48 slots
Power supply 380V, 50/60Hz, 3kW
Machine weight 850kg
Dimension (L x W x H) 1800 x 650 x 1700mm

Stator Thread Lacing Machine

The stator thread lacing machine can lace thread to stator coils. Coming with a PLC control system, this device is pushed by servo motor and it can accomplish these processes like pressing, rotating, thread feeding and cutting, etc. This is a single-head binding machine. We also can supply double-head binding type.

Technical Specifications

Model DB100 DB160
Suitable stator stacking height 10~100mm 80~160mm
Suitable stator inner diameter Φ35~Φ120mm Φ40~Φ120mm
Suitable stator outer diameter ≤Φ160mm ≤Φ160mm
Height of coil ≤40mm ≤50mm
Lacing method Slot by slot / interval slot / fancy lacing
Lacing speed About 0.7s per slot About 0.8s per slot
Power supply 220V, 50/60Hz, 2kW
Weight About 600kg About 700kg
Dimension (L x W x H) 1000 x 600 x 1150mm 1000 x 600 x 1250mm

Slot Paper Forming & Cutting Machine

1. This slot paper forming and cutting machine is capable of manufacturing slot papers that are utilized in motors. This equipment is fully automatic via a PLC control system which is from Delta Electronics based in Taiwan.
2. The stepper motor is responsible for paper feeding and comes with high feeding accuracy.
3. Through a text displayer, the feeding length and speed can be set in advance.
4. A adjustable heating device is available to achieve a better forming result. The heating temperature varies according to different materials.

Technical Specifications

Item Data
Model CG200
Suitable paper roll width 20~140mm
Suitable paper thickness 0.15~0.35mm
Feeding length 10~200mm
Folding width 2~5mm, adjustable
Cutting speed About 120 pieces per minute
Folding & cutting precision ±0.2mm
Power supply 220V, 50/60Hz, 0.5kW
Machine weight About 200kg
Dimension (L x W x H) 500 x 900 x 1200mm

Slot Paper Inserting Machine

This machine is designed to insert the insulation papers into stator slots. Equipped with a fully automatic system, our slot paper inserting machine can complete these tasks such as paper feeding, forming, folding, inserting, and stator rotating.

For stator slot with different sizes, the die needs to be changed. The process of die changing and adjusting will spend approximately half an hour and is very easy and convenient.

Technical Specifications

Model C100 C160
Suitable stator stacking height 10~100mm 20~160mm
Suitable stator inner diameter Φ20~80mm Φ50~120mm
Suitable stator outer diameter ≤Φ140mm ≤Φ190mm
Paper edge folding height 2~5mm 3~5mm
Insulation paper thickness ≤0.35mm
Inserting speed About 0.5s per slot About 0.6s per slot
Power supply 380V, 50/60Hz, 0.75kW
Machine weight About 400kg About 500kg
Dimension (L x W x H) 1100 x 650 x 1000mm 1200 x 650 x 1100

We also can supply any other machines for motor production. Please don't hesitate to contact us for more information.

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