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Linear Ultrasonic Vial Washing Machine

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Adopting ultrasonic washing method, the machine is used for washing vials in pharmaceutical factories. The ultrasonic vial washing machine features infeed station, ultrasonic washing station, conveying station, drying station, etc.

Technical Specifications

Item Specifications
Applicable vial size 2-100ml
Production speed 80 vials/min (15ml)
Water consumption 0.6-1.5m3/h
Air consumption 15-35m3/h
Water pressure 0.2-0.35MPa
Air pressure 0.3-0.6MPa
Pass rate ≧99.9%
Supply power 3kW, 380V, 3-phase, 50Hz
Machine dimension About 1600 x 800 x 1950mm
Machine weight About 1000kg

Rotary Vial Washing Machine

After being filled with water, the vials are conveyed into the water tank for 1-minute ultrasonic washing. Then, the washed vials are transported to the lifting device. After being lifted, the vials are conveyed to the manipulator. The manipulator clamps the vials and overturns 180° till the vial mouth downwards. Complete interior and exterior vials washing can be made by recycled water, new water and compressed air.

Technical Specifications

Vial 2ml
Working speed 300 vials/min
Cleanliness 100%, Meets the requirements of visible foreign matter and microbial limit
Vial gripping error ≤0.05%
Damage rate ≤0.01%
Residual water 0.1g
Water consumption Pressure≤0.2-0.3 MPa , 0.8-1m3/h
Air consumption Pressure≤0.25-0.35 MPa , 60-75m3/h
Electric power 4kW, 380V, 3P, 50Hz
Machine weight 2000kg
Machine dimension 2200 x 2000 x 1550mm

Hot Air Circulation Tunnel Oven

This tunnel oven is specially designed for drying and sterilization of vials, ampoules, oral liquid bottles, and other pharmacy bottles.

Technical Specifications

Item Specifications
Applicable vial size 2ml-100ml
Production speed About 80 vials/min(15ml)
Vial output temperature ≤30℃
Pass rate ≥99%
Sterilization temperature 280-320℃
Ultrasonic power 1kW
Cooling water flow 6-8m3/h, temperature: 8-10℃
Preheating section air Volume: 1900m3/h; pressure: 280-330Pa
Sterilization section air Volume: 5000m3/h, pressure:1000Pa
Cooling section Volume: 2500m3/h, pressure:1000Pa
Dehumidification air volume 1600-1800m3/h
Power supply 46kW, 380V, 3 Phase, 50Hz
Machine dimension About 2200 x 2050 x 2450mm

Liquid Filling and Capping Machine

KGS series liquid filling and rubber stoppering machine is mainly used for filling liquid into a vial, then placing a rubber stopper on the vial.

Technical Specifications

Item Specifications
Applicable vial size 2ml~30ml
Production speed 60 vials/min (15ml)
Vial breakage rate ≤0.05%
Success rate of capping ≧99.9%
Noise level ＜70dB
Electric power 4kW, 220V, single phase, 50Hz
Machine dimension About 1550 x 1000 x 2550mm
Machine weight About 1000kg

Powder Filling and Sealing Machine

The vials are conveyed to the main track of the filling machine by the stainless steel turntable. After entering the main track of the filling machine, the servo motor controls the star wheel to hold the vials. After the vials are positioned, the powder filling operation gets started. The vials filled with powder are transported to the next station by the conveyor belt.

Technical Specifications

Item Specifications
Vial capacity 10ml (customized)
Stable production speed ≥ 80 vials/min
Filling capacity 0.5-10g
Filling error ±3-5%
Vial breakage rate ≤0.01%
Pass rate ≥99.9%
Electric power 380V, 3-phase, 50Hz
Machine weight 1200kg
Machine dimension 2800 x 1100 x 1800mm

Capping Machine

KGL150 series capping machine is one of the main equipment for the pharmaceutical manufacturing, which is used for tightening caps on drug vials with various sizes.

Technical Specifications

Item Specifications
Production speed 100vials/min(15ml)
Pass rate ≥99.5%
Counting error ≥99.995%
Power supply 1.5kW, 380V, 3-phase, 50Hz
Machine dimension 1720 x 1050 x 2550mm
Machine weight 980kg
Continuous running time 12h
Capping quality No reverse or overlapped aluminum cap
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