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Transformer Core Cutting Machines
Silicon Steel Slitting Line
Description of Silicon Steel Slitting Line
This line is specially produced for cutting big silicon steel coil into strips for silicon steel cores, which are widely used in transformer, current/voltage transformer and other electric apparatus.
Components of Silicon Steel Slitting Line
The line is composed of hydraulic expansion decoiler, No.1 storage pit, slitting machine, No. 2 storage pit, guiding & tension device, recoiler, unloading car, hydraulic system and control system.
Main Technical Data of Silicon Steel Slitting Line
No. | Item | Specifications |
1 | Model | BGJ-1000 (BGJ-1250) |
2 | Steel coil thickness | 0.23-0.6mm |
3 | Max. coil width | 1000mm (1250)mm |
4 | Max. coil weight | 5T (6T) |
5 | Decoiler inner diameter | 460-520mm |
6 | Decoiler coil outer diameter | 1200mm |
7 | Slitting speed | 10-70m/min |
8 | Burr height | Less than 0.02mm |
9 | Number of slitting piece | Max. 20 pieces |
10 | Min. slitting width | 40mm |
11 | Slitting blade material | Carbide alloy |
12 | Slitting blade size | 120 /198.45 /18mm |
13 | Slitting blade life | More than 100km before grinding |
14 | Slitting accuracy in width | Less than 0.2mm |
15 | Recoiler ID | 500mm |
16 | Recoiler weight | 5 ton (6 ton) |
17 | Total power | About 29kW |
18 | Machine length | 11m (12m) |
19 | Total weight | About 10 ton (14 ton) |
Full-automatic Silicon Steel Cut-to-length Line
This line is designed by our company with technology similar to GEORG Germany. It combines bevel cutting and V-shape notching together. Hole punching is optional.
Description of Full-automatic Silicon Steel Cut-to-length Line
With technology similar to GEORG Germany, this line is totally designed by ourselves. It combines the functions of bevel cutting and V-shape notching together (Hole punching is optional).
Components of Full-automatic Silicon Steel Cut-to-length Line:
1 Double-head mechanical expansion decoiler, active drive, capacity 5T
2 High precision servo feeding device, feeding precision ≤0.1mm
3 High precision pneumatic V-shape notching machine driven by step servo motor, step feeding tolerance ≤ 0.1mm; notching angle ≤1°, notching die material YG20 alloy.
4 High precision pneumatic shearing machine (two sets) for cutting 45°angles, shearing angle ≤1°, shearing blade material YG20 alloy
5 Double-layer sorting table
6 Double-layer raising & dropping table, capacity 10T
7 PLC control system
Main Technical Data of Full-automatic Silicon Steel Cut-to-length Line:
BHX-400 | BHX-600 | BHX-900 | |
CRGO coil width | 40-440mm | 60-640mm | 80-920mm |
Cutting length | 250-2500 | 400-3500 | 500-5000 |
CRGO thickness | 0.23-0.35 | 0.23-0.35 | 0.23-0.35 |
Cut-to-length precision | ±0.1mm | ±0.1mm | ±0.1mm |
Burr height | ≤0.02mm | ≤0.02mm | ≤0.02mm |
Cutting angle precision | ±0.025° | ±0.025° | ±0.025° |
Feeding speed | 0-240m/min | 0-240m/min | 0-240m/min |
Cutting duration | ≤230ms | ≤240ms | ≤250ms |
Cutting/punching tool life | 1,200,000 times before grinding | ||
Max. step-lap stroke | 40mm | 40mm | 40mm |
Step-lap times | 1, 2, 3, 4, 5, 6, 7 | ||
Strip collecting method | Automatic stacking | ||
Total electric power | 20kW | 30kW | 35kW |
Land occupation (L×W×H) | 15m×5m×2m | 18m×5.5m×2.5m | 22m×6m×2.5m |
Compact Full Automatic Step Lap Transformer Core Cutting Machine
This compact transformer mitred core cutting machine is designed in compact structure. It is designed with the function of online punching, notching and swing shear cutting. The total length of the product is no more than 6m. This machine is composed of servo drive, PLC, and HMI. Full automatic, the angle, hole position, V notching position, cutting length and step-lap data can be preset in the PLC.
This compact transformer mitred core cutting machine features a compact structure, as well as online punching, notching, and swing shear cutting. The total line length is no more than 6m. It also features a servo drive, PLC control and HMI operation. The angle, hole position, V notching position, cutting length and step-lap data can all be pre-set using PLC control, allowing for fully automatic cutting of different transformer laminations, including center limbs.
Technical Parameters
No. | Item | Specifications |
1 | Model | JN-2003/3003/4003/5003/8003 |
2 | CRGO thickness | 0.23-0.6mm |
3 | CRGO coil width | 30-200/300/400/500/800mm |
4 | Cutting length | 1-999999mm |
5 | Cut-to-length tolerance | ±0.1mm |
6 | Cutting angle tolerance | ±0.03° |
7 | Hole position tolerance | ±0.1mm |
8 | Notching position tolerance | ±0.1mm |
9 | Burr height | Less than 0.02mm |
10 | Feeding speed | Max. 100m/min |
11 | Production speed | 30-60 pieces per minute |
12 | Punching/notching die | Carbide alloy |
13 | Cutting blade | Carbide alloy |
14 | Die & blade lifespan | More than 1.2 million times before grinding |
15 | Max. step-lap stroke | 40mm |
16 | Step-lap times | 1, 2, 3, 4, 5, 6, 7 |
17 | Servo motors | Delta from Taiwan |
High Speed Electrical Silicon Steel Rectangular Cutting Machine
This machine uses servo motors to feed, punch and cut electrical silicon steel coils into rectangular laminations for transformers, welders and reactors. It is known for its high speed and outstanding precision. With PLC control and HMI operation, it includes specially designed programs for cutting round columns and step-stack laminations, as well as sector reactor cores.
Technical Parameters of High Speed Electrical Silicon Steel Rectangular Cutting Machine
No. | Item | Data |
1 | Model | JN-2002/3002/4002/5002S |
2 | CRGO thickness | 0.23-0.6mm |
3 | CRGO coil width | 30-200/300/400/500mm |
4 | Cutting length | 1-999999mm |
5 | Cut-to-length tolerance | +/-0.02mm |
6 | Hole position tolerance | +/-0.02mm |
7 | Hole numbers | 0-12 |
8 | Burr height | Less than 0.02mm |
9 | Feeding speed | Max. 100m/min |
10 | Cutting speed | 80~150 pieces per minute |
11 | Punching die | Carbide alloy |
12 | Cutting blade | Carbide alloy |
13 | Die & blade life | More than 1.2 million times before grinding |
14 | Servo motors | Delta from Taiwan |
Unicore DU DG Core Cutting Machine
This machine is developed in-house, and is designed for cutting distributed gap cores in single phase or three phase distribution transformers and instrument transformers at 500kVA ~ 5000kVA.
It uses flexible software that is similar to Unicore UCM machines for different wound gap cores:
Technical Parameters of Distributed Gap Core Cutting Machine
Item | Specifications |
Max. single silicon steel strip width | 410mm |
Max. double silicon steel strip width | 190mm |
Bending speed | 300ms per bend |
Cutting speed | 300ms per cut |
Production speed (2m perimeter) | 6 seconds |
Productivity (8 hours per shift) | 1500kg |
Length precision | 0~0.1mm (length < 1m), 0.1~0.2mm (length>1m) |
Gap core increment | 0.1mm |
Servo motor power | 3kW x 3 |
Decoiler driving motor power | 3kW, inverter control |
Hydraulic pump motor power | 2.2kW |
Decoiler capacity | Max. 1000kg |
Total machine weight | About 2500kg |
Main machine dimension | About 1000 x 1000 x 1800mm |
Decoiler dimension | About 1500 x 1000 x 1400mm |
Air pressure | 0.8MPa |